What has Emmet worked on?

Problem

The autonomous vacuum sometimes gets stuck between two rooms due to a small lip.

Process

Over two years ago, I took this on as one of my first projects for my new printer. I tried to get a 3d scan of the lip using my phone, but the free apps I found to do this couldn't handle this surface instead of a free-standing object. I measured it myself and printed out these ramps, with dowels and slots to account for the slightly uneven surface. These ramps lasted for about a year until someone stepped on them just right and snapped a piece, as well as the fragile dowels. This cascaded until stepping on it at all would knock pieces out of place. I had a few ideas on how to make it much better! Firstly the ramps sit much more flush, reducing stress when stepped on. They also have magnets hidden in them to keep them touching without introducing fragile stress points (placed inside during the printing process!!). I added corner pieces to keep the vacuum from hitting sharp edges. Here are some drafts I printed to get the contour just right: My favorite little touch was dipping a few pieces in very hot water before pressing them in place, to have them mold a little better to asymmetries in the flooring! I couldn't resist putting in a little pattern. Now the pieces can be arranged to form different designs!

Result

The ramp has functioned perfectly so far! Someone asked if it's a bar-code... I'll have to keep that in mind if I ever make another!

Problem

I broke the old dog poop bag holder! Now I have to carry a stinky poop bag!

Process

I modeled Cypher's face after looking at a lot of line art of dog faces online. It was trickier than I thought it would be to make a good channel for the poop bag not to slip out of, so it took a few tries. I ended up testing with a bag I filled with some gravel.

Result

The final version holds that bag no problem! Cypher even had a record breaking three poop walk recently, which the holder handled with no drops. Hooray!

Problem

The shelves in the liquor cabinet bow in the middle, and may possibly collapse!

Process

Let's knock another task off the HoneyDo list and fix up the liquor cabinet! If I find a picture of how the shelves looked before, I'll add it here. The shelves noticeably bowed in the middle, because they're only supported from the left and right edges. The back of the cabinet feels like thin plywood, so we can't trust that for support. I grabbed some scrap wood from the garage, my handy jigsaw, some incredibly old paint from the basement from the previous owner, and got to work! Frustratingly, the cabinet was not designed so that the shelves could be removed without having to disassemble the whole darn thing! So I just cut them in half right where they were and pulled them out. I got the shelves cut up and repainted them with the extremely expired paint, pulling usable goop out of the bottom. I hope that doesn't come back to bite me. Being able to whip up some brackets out of thin air using my printer felt like actual magic. I love this thing. Designed and installed three different types of brackets to make the shelf sturdy.

Result

Final test was to restock the cabinet, and the shelves feel nice and sturdy! I love the painted copper art Julia brought back from New Zealand as well.

Problem

Communicating our home wifi name and password is slow! People should just be able to hop on!

Process

At a friend's house recently, I saw that they had printed (on paper) a qr code for the home wifi. I wanted to emulate that in beautiful, 3D form! My original version above was pretty, but wouldn't scan very easily. I let go of the central image and made a thicker border.

Result

She scans beautifully, and now lives on our fridge!

Problem

Food bits fall between the cracks on each side of the oven and are very difficult to remove.

Process

Plan is to print spacers to fit in the cracks - they need to handle warmth from the oven. The counter is at a different height on the left side, so I needed slightly different parts. V1 worked well on the right, so I tweaked it for the left. V2 worked well, but Julia requested the pieces not slide left/right. V3 has a larger, tapered shim.

Result

Rapid prototyping made this project a cinch! Printed with marble PLA to look nice in the kitchen. Total length: 550mm (5x 100mm blocks + 50mm cap). Bagged it up as a birthday gift for Julia - will sticky tape it down after she opens it up in a few days! She likes them! ...mostly. She had the wonderful idea of putting magnets in them so they snap together (which I don't think is really necessary, but does sound fun!) And since I need to reprint them all anyway to do that, I might as well make them black and white and have them say something in morse...

Problem

1) Make chess pieces as trophies for middle school chess tournament. 2) Make a functional, beautiful chess set for a friend

Process

A middle school teacher friend of mine asked if I could print him some trophy pieces for a chess competition he sponsored at his school, which I happily obliged! After seeing these beautiful pieces, another friend asked if I would make him a whole set! I wanted to make the pieces just as beautiful, but also add a satisfying tactile weight to the pieces. To accomplish this, I nested coins inside the bases.

Result

Pennies in the pawns, nickels in the rooks, knights, and bishops, and quarters in the kings and queens! The set turned out gorgeous, with fantastic variable layer height. I learned a lot from this project!

Problem

Make a physical clock that the user puts times into to solve a puzzle.

Process

The idea here was to make a combination lock that looks like a clock, so that puzzle answers need to be input to solve this meta puzzle. And then the clock will open up! I built the gearbox entirely out of LEGO Technic, and printed adapters to interface with mechanical sensors. A polarized magnet was attached to the moving shaft, and a magnetometer precisely read its orientation to get the time. A few of the inputs required the device to know the actual time and date, so a timing unit was also implemented.

Result

I ended up not putting this out for the Hunt, as I knew people would simply break it. However it was fully functional, and many people got to play with and enjoy it!

Problem

A member of the VT Hunt team designed a creepy puzzle that required eyes with specific vein patterns!

Process

Having some experience with using silicone for a soft robotics project in college, I knew it would make some disturbingly realistic eyeballs. I modeled and printed some eye models, as well as a separate piece for the clear lens and used them to cast molds with the aid of a small vacuum chamber I found online. For the puzzle mechanic to work, veins also had to be modeled readably, which was a fun challenge.

For each of the six eyes, I had to print a piece, cast a mold of the eye, paint the eye, also cast and make a clear lens piece, and dry it all together with more silicone.

Plopped them in a jar of water colored red for the solvers to have to reach in and get for an added layer of disgust!

Result

I couldn't be happier with these eyeballs. The puzzle functioned quite well, and the eyes are so fun to play with. They feel like bouncy balls! A playable version is available at the VT Hunt website here!

Problem

We want a dog! :D We need a fence with a beautiful gate so he can be let outside and not be on a leash.

Process

The design is inspired by the Septagram Society, and made for a pretty piece! I also had to dig out a flat area for the door to be able to swing open, and set stones at the right angle so the autonomous mower can climb it.

Result

I think the result is eye-catching, and the gate works perfectly!

Problem

The lawn(s) are at a size where mowing with a push mower would take hours every week, while getting a riding mower would feel ridiculous and be quite expensive... I wonder if a robot could do it!

Process

After doing much research, I landed on the Worx Landroid. I placed a "boundary wire" around the perimeter of the lawns, snugly held in place with plastic spikes. The robot follows this wire to each "zone" and mows according to a set schedule. Most of the time, the robot mows in a straight line until it senses the wire, and then it picks a new heading randomly and goes in that direction! It's not that smart of an algorithm but it hits all of the spots eventually and makes a great looking yard.

Result

Problem

There is no functioning doorbell at the main door for the house! I want to build a beautiful, musical chime that plays when the bell is rung.

Process

I'm thinking of having a little metal ball fall over some pieces of metal to produce a musical phrase.

Result

Problem

Have a moving representation of where the moon is directly overhead on the Earth's surface in real time! I've been wanting to work on this for a while.

Process

Result